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Take USB stick. Mold a clay figure or tablet around it. Sunbake it.

This assumes that no packages are X-rayed. But a hollow metal object with an opening that looks like a mold mark might work. Insert data stick, fill remainder of cavity with a metal filled clay, solder the opening shut, grind and polish that surface and glue felt over it as a base. Just don't use a falcon.

A cast or formed metal brass or pewter decorative paper weight would do fine -- unless the authorities became suspicious of the sender or recipient, as acoustic or even more sophisticated inspection might be used. A Dremel tool would suffice to open the base in the appropriate place. If one desired to reuse the object just have a back piece that is soldered around the entire bottom edge. But this is getting to be non trivial.  

"It is not necessary to have hope in order to persevere."

by ARGeezer (ARGeezer a in a circle eurotrib daught com) on Mon Aug 19th, 2013 at 05:51:20 PM EST
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